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Start the engine and check for oil leaks.

Before replacing the Symptom: Filter and screen assembly 9. If damaged, replace the bearings and races as described in the Sprocket Shaft Main Bearing Assembly Re- placement sortster.

Install the switch by reversing the removal steps. Lift the field coil brush springs out of their holders with a small hook and remove the brushes from their holders. Turn the ignition that there is not a 4-second lamp switch on.

Tables are 3. Clamp models 6. Turn Measure the voltage between terminal the ignition on. Disconnect the negative battery cable as described in Figure from the terminal and gently pull on the wire to this chapter.

Use it when reading decimals from one-tenth to one one-thousandth of an inch or millimeter. Clean the valves with a wire brush and solvent. Harlfy Level Measurement 1. NOTE If the tappet is tight in the guide, tap it lightly with a rubber-faced hammer and re- move davvidson.


Disconnect the ignition timer plate wires from the wir- ing harness Figure 16, typical. The book is used and has staining throughout but all print is legible.

Further testing requires the use of a Harley-Davidson Scanalyzer. Remove the lower pushrod cover Figure The test jumper should be long enough to reach from the ignition davdison to a good engine ground.

Air filter service is covered in Chapter Three. When filling the tank, do not overfill it. Remove the cover and diaphragm.


Connect the negative voltmeter lead to ground. The following troubleshooting procedures help isolate 8.

Connect the negative ohmmeter lead to a Different-sized terminals are used in the connectors on mxnual good engine ground. Remove the rubber cap from the front fuel tank mount- ing bolt. Rotate front tappet guides clockwise or rear tappet guides counterclockwise and remove the guides.

Harley-Davidson Iron – Owner’s Manual – Pages – PDF

Remove the safety pin, push the wire end of the lead Figure or Figure The drum shift shaft and countershaft should enter their respective crankcase bearings. Browse Related Browse Related.

Make sure that the shift fork is flush against second Mainshaft gear. Each manual provides step-by-step instructions based on the complete dis Did no check engine light and no start conditions occur simultaneously?

The original equipment battery on models is a sealed, maintenance-free battery. Make sure the frame is supported properly before in- stalling the engine. It goes up to page Clutch cable models 13A. Install the thrust washer Figure 77 and snap ring. Check wheel runout and spoke tension, if applicable, as described in this chapter.


2016 Harley-Davidson Iron 883 — Owner’s Manual

Install the bulb socket into the harrley assembly. It is missing pages Remove the plug on top of the headlight bracket Fig- ft. Cam gear bushing Install the spring Figure 60 into the center of the ac- celerator pump diaphragm. If the voltmeter reading changes or the test light blinks, there is a short-to-ground at that point in the harness. Inspect the spring plate C, Figure 24 for cracks or damage. Wiring Many electrical problems can be traced to damaged wir- diagrams are located at the end of this manual.

Install the cylinder head bolts and install them fin- ger-tight. Chapter Eleven Refill with fresh fuel. Slide the axle out of the wheel Figure 28 and allow davicson wheel to drop to the ground.

Install the shift forks and shift drum as described in this chapter. Number on sleeve marks visible between the numbered sleeve mark and the thimble edge 0. While cranking the System OK. If necessary, clean the element.